The organization should have a process to plan for completion of first article inspection, or should plan first article inspection activities prior to the first production run. Instructions first article inspection fai report for form mdc 1016. A verification that the article being inspected complies with the changes made to. First article inspections form a critical part of quality management, but they dont form the only part.
The document is intended to guide how this is achieved. The forms and package of documentation for a part number, subassembly, assembly, or installation including first. Demonstration of first article inspection solution called qacad. Xseries, power zservers, storage the elements listed below must be checked as part of the fai for all ibm part numbers pn. During the inspection process, the physical and functional characteristics of the product should be verified against drawings, purchase order, specifications, andor other design documents. Extract the dpd design characteristics required for product realization.
First article inspection software fai software ideagen plc. Asensjac9102 revision a aerospace first article inspection requirement 8. This standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. First article inspection example ballooning an engineering drawing while. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. As9102 revision a first article inspection report form. To help personalize content, this website stores cookies on your computer. With our free first article inspection report fair forms, you can manually complete to fill the forms on excel or other spreadsheet software.
The following forms comprise a first article inspection report fair as9102 form 1. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Part number part number when delivered to engineering drawing. Our first article inspection report software, qacad, saves time and cost 5080% to produce a first article inspection report as9102 en 9102 sjac 9102, ppap, iso 485 and fda 21 cfr part 820, etc.
The forms and package of documentation for a part number, subassembly, assembly, or installation including first article inspection results, as defined by this. For the purpose of this document, all will be referred to as fai. Usually the list is longer on an fai as this is typically the first time a design has been produced into a real product. A first article inspection report is not required for reworkrepair purchase orders or for parts or material conforming to an established industry or national authority published specification, which has all characteristics identified by text description i. This report is published by sae to advance the state. Meet drawing or are properly documented for disposition. First article inspection report form download free sample.
Aug 01, 2019 the first article inspection report, the forms and package of documentation for a part number, subassembly, or assembly, including associated fai results, as defined by this standard. First article inspection fai inspectionxpert for pdf by. Feb 04, 2019 demonstration of first article inspection solution called qacad. This video demonstrates first article inspection solution called inspectionxpert. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. The following video will take you through the complete process of creating your as9102 first article inspection report. Ideagens first article inspection software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. First article inspection report fair approval form 2 fair approval forms for referenced fairs. Part number accountability shall be used to identify the part that is being first article inspected and associated. This edition allows you to quickly balloon pdfs and create as9102 and ppap fai deliverables. Yes na fixed process documentation attached reference honeywell e.
Part number accountability shall be used to identify the part that is being first article inspected and associated subassemblies or detail parts. A first article inspection fai report is a collection of characteristics that need to be checked. New product introduction change in the design affecting form, fit, or function of the part. The purpose of this standard is to provide a consistent documentation requirement. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the. Create industry standard inspection reports as9102, ppap, etc.
A first article inspection fai is an evaluation method conducted by both the supplier and. Instructions first article inspection fai report for form mdc 1016 1. Establish a process to extract the applicable dpd design. Establish a process to extract the applicable dpd design characteristics.
A first article inspection fai is an official authentication method for a manufacturing process. A standalone application and an embedded solidworks. Fai report characteristic accountability first article inspection test results production product acceptance 5. Must be filled out when subassembly components are listed on bill of material list including. First article inspection report form 1 safran aerosystems.
Create fai report from text selectable type pdf by qa cad. First article inspection software qacad lifetime license. Fai planning should address the activities to be performed throughout the first article inspection process and the responsible organizations for those activities. The fai may also be referred to as a first article inspection report fair or an initial sample inspection. Change letter or edition and issue of the part number, as applicable.
First article inspection software as9102 software excel. The forms and package of documentation for a part number, subassembly, assembly, or installation including first article inspection results, as defined by this procedure, after the qualification of the part. This first article inspection form template makes documenting and tracking first article inspections quick and easy. As9102 first article inspection report fair guidelines. Part name nomenclature of the article listed in block 2. Step 1 define the type of first article inspection full first article inspection report. The verification must be documented on what is most commonly called a first article inspection report fair. Our first article inspection report software, qacad, saves time and cost 5080% to produce a first article inspection report as9102 en 9102 sjac 9102, ppap, iso 485 and fda 21 cfr part 820. This standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product.
However, this manual procedure could be very stressful and. As9102 first article inspection reports inspectionxpert. This fai report form has been converted into an iauditor mobile app to automatically generate a shareable report from the moment you complete a first article inspection. Ibm pcb first article inspection fai template ibm integrated supply chain. Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. Solidworks inspection standard is a first article and inprocess inspection solution that streamlines the creation of inspection documentation. First article inspection report requirements issue 2 4th april, 2011 attachment 1 page 6 of 14 4. An alternate supplier form providing the equivalent data is. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. As9102 first article training supplier quality assurance team. This software allows you to quickly balloon pdf s and create as9102 and ppap fai forms. This may included proving a new mold tool, a new process, or technology. How to create an as9102 first article inspection report. However, this manual procedure could be very stressful and timeconsuming, while you can finish your first article inspection report more easily and efficiently with our automated ballooning software.
An alternate supplier form providing the equivalent data is acceptable. A first article inspection fai report form is used by quality inspectors to properly document manufacturing process verification and prevent costly production delays. First article inspection fai report guide northrop grumman. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. Product lines part number revision description date received receiptlot number. Required by as9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports fairs validate that a product has been manufactured to the correct specification. A first article inspection fai is an evaluation method conducted by both the supplier and purchaser of a product to ensure the endproduct and manufacturing process meets the required specifications.
A first article inspection is typically called for in a purchase order contract between the producer and buyer. An as9102 fair, or first article inspection report, certifies that each sample was produced and inspected according to the customers specifications. The as9100 rev d defines first article inspection as a production process verification activity, so all designs should be completed before an fai is conducted. This software allows you to quickly balloon pdfs and create as9102 and ppap fai forms.
First article inspection fai is a process to validate your manufacturing process can produce an item that meets the requirements as designed. Qrs101 first article inspection quality requirements for. Supplier first article inspection document number version. First article inspection software as9102 software qacad 2019 major update with smart builtin ocr feature. Supplier first article inspection document number wi0036 version 1. Fa cover sheet dimensional report dimensional report. The fai may also be referred to as a first article inspection report fair or an initial sample inspection report isir. As9102 first articles used by the aerospace and defense industries includes 3 forms. Prior to completion of the accompanying forms, the user shall check to ensure that.
Part number part number when delivered to engineering drawing requirements. Asensjac9102 revision a aerospace first article inspection. Most companies have a specific quality process flow for the entire manufacturing process which include prefai phases like sampling, and also outline the steps following a successful or unsuccessful first article inspection. The organizations system shall provide a process for the inspection, verification, and documentation of a. Product introduction change of source of complete manufacture for a part.
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